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Residential H&V - 60Hz R22 & R410A - Geothermal Heat Pumps - Rev.: 21 Aug, 2007D
21
WATER CONNECTION INSTALLATION
External Flow Controller Mounting
The Flow Controller can be mounted beside the unit
as shown in Figure 12. Review the Flow Controller
installation manual for more details.
Water Connections-Residential (Distributor) Models
Residential models utilize swivel piping ttings for
water connections that are rated for 450 psi (3101 kPa)
operating pressure. The connections have a rubber
gasket seal similar to a garden hose gasket, which when
mated to the ush end of most 1” threaded male pipe
ttings provides a leak-free seal without the need for
thread sealing tape or joint compound. Insure that the
rubber seal is in the swivel connector prior to attempting
any connection (rubber seals are shipped attached to the
swivel connector). DO NOT OVER TIGHTEN or leaks
may occur.
Figure 11: Water Connections
CAUTION! The following instructions
represent industry accepted installation
practices for closed loop earth coupled heat
pump systems. Instructions are provided
to assist the contractor in installing trouble
free ground loops. These instructions are
recommendations only. State/provincial
and local codes MUST be followed and
installation MUST conform to ALL applicable
codes. It is the responsibility of the installing
contractor to determine and comply with ALL
applicable codes and regulations.
Pre-Installation
Prior to installation, locate and mark all existing
underground utilities, piping, etc. Install loops for new
construction before sidewalks, patios, driveways, and other
construction has begun. During construction, accurately
mark all ground loop piping on the plot plan as an aid in
avoiding potential future damage to the installation.
Piping Installation
The typical closed loop ground source system is shown
in Figure 12. All earth loop piping materials should be
limited to polyethylene fusion only for in-ground sections
of the loop. Galvanized or steel ttings should not be
used at any time due to their tendency to corrode. All
plastic to metal threaded ttings should be avoided due
to their potential to leak in earth coupled applications. A
anged tting should be substituted. P/T plugs should be
used so that ow can be measured using the pressure
drop of the unit heat exchanger.
Earth loop temperatures can range between 25 and
110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm
per ton [2.41 to 3.23 l/m per kW] of cooling capacity is
recommended in these applications.
Test individual horizontal loop circuits before back lling.
Test vertical U-bends and pond loop assemblies prior to
installation. Pressures of at least 100 psi [689 kPa] should
be used when testing. Do not exceed the pipe pressure
rating. Test entire system when all loops are assembled.
Flushing the Earth Loop
Once piping is completed between the unit, Flow
Controller and the ground loop (Figure 12), the loop is
ready for nal purging and charging. A ush cart with
at least a 1.5 hp [1.1 kW] pump is required to achieve
enough uid velocity in the loop piping system to purge
air and dirt particles. An antifreeze solution is used in
most areas to prevent freezing. All air and debris must
be removed from the earth loop piping before operation.
Flush the loop with a high volume of water at a minimum
velocity of 2 fps (0.6 m/s) in all piping. The steps below
must be followed for proper ushing.
1. Fill loop with water from a garden hose through the
ush cart before using the ush cart pump to insure
an even ll.
2. Once full, the ushing process can begin. Do not
allow the water level in the ush cart tank to drop
below the pump inlet line to avoid air being pumped
back out to the earth loop.
3. Try to maintain a uid level in the tank above the
return tee so that air cannot be continuously mixed
back into the uid. Surges of 50 psi (345 kPa) can
be used to help purge air pockets by simply shutting
off the return valve going into the ush cart reservoir.
This “dead heads” the pump to 50 psi (345 kPa). To
purge, dead head the pump until maximum pumping
GROUND-LOOP HEAT PUMP APPLICATIONS
The female locking ring is threaded onto the pipe threads
which holds the male pipe end against the rubber
gasket, and seals the joint. HAND TIGHTEN ONLY! DO
NOT OVERTIGHTEN!
ѥ CAUTION! ѥ
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