Bryant 607C-A Uživatelský manuál

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607C----A
PREFERREDt 14 SEER
SINGLE PACKAGED HEAT PUMP SYSTEM
WITH PURONR (R--410A) REFRIGERANT SINGLE AND THREE PHASE
2--5 NOMINAL TONS (SIZES 24--60)
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner ’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--9..................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 2.....................................
Provide Clearances 2.................................
Rig and Place Unit 6.................................
Inspection 6......................................
Rigging/Lifting of Unit 6............................
Select and Install Ductwork 7...........................
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units 7..........................
Provide for Condensate Disposal 8......................
Install Electrical Connections 8.........................
High--Voltage Connections 8.........................
Special Procedures for 208--V Operation 9...............
Control Voltage Connections 9........................
Standard Connections 9.............................
Transformer Protection 9............................
Accessory Electric heaters Installation 9.................
Sequence of Operation 9............................
PRE-- START --UP 17...................................
START--UP 17--20.....................................
Checking Cooling & Heating Control Operation 17........
Check for Refrigerant Leaks 17.........................
Start--Up Adjustments 17.............................
Checking & Adjusting Refrigerant Charge 18............
Indoor Airflow & Airflow Adjustments 18..............
Continuous Fan Operation 19........................
Defrost Control 20...................................
Quiet Shift 20.....................................
Defrost 20.......................................
MAINTENANCE 21--26................................
Air Filter 21........................................
Indoor Blower and Motor 21...........................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 23......
Outdoor Fan 24.....................................
Electrical Controls and Wiring 24.......................
Refrigerant Circuit 24.................................
Indoor Airflow 24...................................
Metering Devices-- TXV & Piston 24....................
Pressure Switches 25.................................
Loss of Charge Switch 25.............................
High Pressure Switch 25..............................
Copeland Scroll compressor (Puron Refrigerant) 25.........
Refrigerant System 25................................
Refrigerant 25
....................................
Compressor Oil 26.................................
A09033
Fig. 1 -- Unit 607 ----A
Servicing Systems on Roofs with Synthetic Materials 26....
Liquid Line Filter Drier 26...........................
PuronR (R--410A) Refrigerant Charging 26.............
System Information 26................................
Loss of Charge Switch 26............................
Check Defrost Thermostat 26.........................
TROUBLESHOOTING 26..............................
START--UP CHECKLIST 26............................
VERTICAL ECONOMIZER 30 -- 5 0.......................
General 30.........................................
Accessories 30......................................
Installation 30--36...................................
Small Chassis 30--31...............................
Large Chassis 34--36...............................
CONFIGURATION 37 -- 4 5..............................
OPERATION 4 7......................................
TROUBLESHOOTING 48..............................
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian Electrical
Code CSA C22.1.
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Strany 1 - Installation Instructions

1607C----APREFERREDt 14 SEERSINGLE PACKAGED HEAT PUMP SYSTEMWITH PURONR (R--410A) REFRIGERANT SINGLE AND THREE PHASE2--5 NOMINAL TONS (SIZES 24--60)In

Strany 2 - RECEIVING AND INSTALLATION

10INDOORTHERMOSTATDISCONNECTPER NEC*FROMPOWERSOURCERETURNAIRTOP COVER*NEC - NATIONAL ELECTRICAL CODEPOWER ENTRYCONTROL ENTRYA09238Fig. 10 -- Typical I

Strany 3

11A10197Fig. 12 -- Connection Wiring Schematics 208/230 --1--60607C-- -- A

Strany 4

12A10197Fig. 12 Cont. -- Ladder Wiring Schematics 208/230--1--60607C-- -- A

Strany 5 - LARGE CURB

13A10194Fig. 13 -- Connection Wiring Schematics -- 208/230--3 --60607C-- -- A

Strany 6 - CAUTION - NOTICE TO RIGGERS

14A10194Fig. 13 Cont. -- Ladder Wiring Schematics -- 208/230--3--60607C-- -- A

Strany 7 - Horizontal Duct Covers

15A10195Fig. 14 -- Connection Wiring Diagram 460--3--60607C-- -- A

Strany 8

16A10195Fig. 14 Cont. -- Ladder Wiring Diagram 460 --3--60607C-- -- A

Strany 9

17PRE--START-- UPFIRE, EXPLOSION, ELECTRICAL SHOCK ANDENVIRONMENTAL HAZARDFailure to follow this warning could result in personal injury,death or prop

Strany 10 - Fig. 11 -- Condensate Trap

18turning backwards, the dif ference between compressor suction anddischarge pressures may be near zero.Checking and Adjusting Refrigerant ChargeThe r

Strany 11 - 607C-- -- A

194. Remove th e vinyl cap off of the desired speed tap wire(Refer to Table 3 for color coding) for the normal coolingfan speed and place desired spee

Strany 12

2Recognize safety information. This is the safety--alert symbol.When you see this symbol on the unit and in instructions or manu-als, be alert to the

Strany 13

20HIGH LOW COMQC5QC4QC3KZKL07 09 080L0ALOR13 C8 R11 Q1Q3D2AL2DCR QCRQC1CRL01G1G2Z1A7 R9 AB A15C4C9C0QIL Z2 06 04U1C3R4 RL4JWZC7D5 D3R3 R5 R6R2JW5QCBYR

Strany 14

21NOTE: Unit will remain in defrost until defrost thermostatreopens at approximately 65_F(18_C) coil temperature at liquidline or remainder of defrost

Strany 15

22Table 4 – Dry Coil Air Delivery CFM* -- Horizontal and Downflow Discharge -- Unit 607----A24 --60Unit Motor SpeedWire Color External Static Pressure

Strany 16

23Step 2 — Outdoor Coil, Indoor Coil, andCondensate Drain PanInspect the condenser coil, evaporator coil, and condensate drainpan at least once each y

Strany 17 - START--UP

24OF2OF1ONQUIETSHIFT1203060603090INTERVAL TIMEROFFP3DFTO R W2 Y CT2 C C ODFTT1 YP1J1SPEEDUPSpeedupPinsDefrost intervalDIP switchesQuietShif

Strany 18

25C99097Fig. 20 -- Refrigerant CircuitCompressor Access PanelBlowerAccessPanelControlAccessPanelA09214Fig. 21 -- Unit Access PanelsStep 8 — Pr essur e

Strany 19 - Pink = Med--Low Speed

26Compressor OilThe Copeland scroll compressor uses 3MAF POE oil. If additionaloil is needed, use Uniqema RL32--3MAF. If this oil is notavailable, use

Strany 20 - Step 3 — Defr ost Control

27PURONR (R--410A) QUICK REFERENCE GUIDES Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment a

Strany 21 - MAINTENANCE

28Table 9 – Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and condenser fan will not start.Power failure Call power companyFuse blown or circuit

Strany 22

29START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Strany 23 - Condensate Drain Pan

3A09426Fig. 2 -- 607----A24--30 Unit Dimensions607C-- -- A

Strany 24 - Step 6 — Indoor Airflow

30VERTICAL ECONOMIZER(FACTORY I NSTALLED OPTION)GENERALEconomizers are recommended for only commercial packagedproducts that have X13 motors. The Econ

Strany 25 - Refrigerant

31OAT SensorHood TopPanelA09689Fig. 23 -- Economizer Hood Top Panel RemovalOAT SensorA09690Fig. 24 -- Oat Sensor Installed6. Replace horizontal return

Strany 26 - Step 13 — System Information

32HoodDividerHorizontalReturnDuct CoverPanelHood Divider(Removed)A09691Fig. 25 -- Horizontal Return Duct Cover Panel RemovalFilter Angle BracketRight

Strany 27

33Right HoodSide PanelHood Top PanelLeft HoodSide PanelHood DividerA09693Fig. 27 -- Economizer Hood AssemblyA09694Fig. 28 -- Economizer Hood Installat

Strany 28

34Large ChassisTo install the Vertical Economizer on the large chassis perform thefollowing procedure:1. Turn off unit power supply and install lockou

Strany 29 - START--UP CHECKLIST

35A09698Fig. 32 -- OAT Bracket InstallationFilter Angle BracketRight HoodSide PanelFilter AngleBracketLeft HoodSide PanelRight Hood SideLeft Hood Sid

Strany 30

36Right HoodSide PanelHood Top PanelLeft HoodSide PanelHoodDividerA09700Fig. 34 -- Hood AssemblyA09701Fig. 35 -- Economizer Hood Installation11. Open

Strany 31 - OAT Sensor

37FilterClipsAluminumFilterA09704Fig. 36 -- Filter Installation (See through view)Bottomfilter rackScrew(Note 4 and 5)RIGHT SIDEEvaporatorCoilTop filt

Strany 32

38LOW TEMPERATURE COMPRESSOR LOCKOUTSWITCH—The Economizer is equipped with a low ambienttemperature lockout switch located in the outdoor airstream wh

Strany 33

3985(29)90(32)95(25)100(38)105(41)110(43)80(27)75(24)70(21)65(18)60(16)55(13)50(10)45(7)40(4)35(2)ABBCCDD35(2)40(4)45(7)50(10)55(13)60(16)65(18)70(21)

Strany 34 - Large Chassis

4A09427Fig. 3 -- 607----A36--60 Unit Dimensions607C-- -- A

Strany 35 - Left Hood Side

40When demand ventilation control is not being used, the minimumposition potentiometer should be used to set the occupied ventilationposition. The max

Strany 36

41A10059Fig. 45 -- Economizer Wiring Diagram607C-- -- A

Strany 37 - Sensor (SAT)

42FIELDSUPPLYCFSCHEMATIC208/230-3-6011EQUIP_GNDCOMPT1T2T3PRIMARY208/230VTRANSECONDARY24 V24VC230COMOFMCAP1YELBRNC11 2113 23BLKYELBLUCOMPRESSOR PLUGYEL

Strany 38

43A10200Fig. 45 Cont. -- Ladder Wiring Diagram 230 --3607C-- -- A

Strany 39

44A10199Fig. 47 -- Connection Wiring Diagram 460--3607C-- -- A

Strany 40

45A10199Fig. 46 Cont. -- Ladder Wiring Diagram 460 --3607C-- -- A

Strany 41

46DAMPER MOVEMENT — Damper movement from full open tofull closed (or vice versa) takes 2 1/2 minutes.THERMOSTATS — The Economizer control works with c

Strany 42 - CONNECTION WIRING DIAGRAM

47Table16–CO2Sensor Standard SettingsSETTING EQUIPMENT OUTPUTVENTILATIONRA TE(CFM/PERSON)ANALOGOUTPUTCO2CONTROLRANGE(PPM)OPTIONALRELAYSETPOINT(PPM)REL

Strany 43

48TROUBLESHOOTINGSee Table 17 for Economizer logic. An Economizer simulatorprogram is available to help with Economizer training andtroubleshooting.Ec

Strany 44

49REQUIRED CLEARANCES TO COMBUSTIBLE MATLNEC. REQUIRED CLEARANCESREQUIRED CLEARANCE FOR OPERATION AND SERVICINGA10228Fig. 48 -- 607C----A 30 3 Phase w

Strany 45

5RETURN AIR SMALLBASE UNITSUPPLYAIRLARGEBASE UNITUNIT PLACEMENT ON COMMON CURBLARGE CURBSMALL OR LARGE BASE UNITSMALL/COMMON CURBROOF CURB DETAILWood

Strany 46

50[1090.6]42-15/16[328.6]12-15/16[1122.4]44-1/8DRAIN OUTLET3/4" [19.1] N.P.TX 7/8" [22.2] DEEP[1224.0]48-3/16[1193.8]47"A"[376.2]1

Strany 47

6ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

Strany 48

7Step 5 — Select and Install DuctworkThe design and installation of the duct system must be inaccordance with the standards of the NFP A for installat

Strany 49 - NEC. REQUIRED CLEARANCES

83. Use flexible transition between rigid ductwork and unit toprevent transmission of vibration. The transition may bescrewed or bolted to duct flange

Strany 50 - Catalog No. II607C---07

9Single phase units:1. Run the high --voltage (L1, L2) and ground lead into thecontrol box.2. Connect ground lead to chassis ground connection.3. Loca

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