
Page 27
Start up Procedure
When the disconnect switch is closed, high
voltage is present in some areas of the electrical
panel. Exercise caution when working with
energized equipment.
1.
Turn thermostat fan position to “ON”. Blower should start.
2. Balance air fl ow at registers.
3. Adjust all valves to their full open position. Turn on the
line power to all heat pump units.
4. Operate unit in cooling cycle. Room temperature should
be approximately 45-100°F DB. For Start-up check,
loop water temperature entering the heat pumps
should be between 40°F and 90°F.
5. Two factors determine the operating limits of a GT-X
System– (a) return air temperature, and (b) water
temperature. When any one of these factors is at a
minimum or maximum level, the other factor must be
at normal levels to ensure proper unit operation.
a. Adjust the unit thermostat to the coolest position.
Slowly reduce thermostat setting until the
compressor activates.
b. Check for cool air delivery at the unit grille within
a few minutes after the unit has begun to operate.
Note: Units have a fi ve minute time delay in the
control circuit that can be eliminated on the
CXM PCB as shown below in Figure 24. See
controls description for detailed features of the
control.
c. Verify that the compressor is on and that the water
fl ow rate is correct by measuring pressure drop
through the heat exchanger using the Peteʼs plugs
and comparing to Table 12.
d. Check the elevation and cleanliness of the
condensate lines. Dripping may be a sign of a
blocked line. Check that the condensate trap
includes a water seal.
e. Refer to Table 11. Check the difference in
temperature of supply and return water
temperature, usually referred to as Delta-T Water.
If Delta-T Water is outside the range shown in
table 11, check cooling refrigerant pressure in
table 13. Verify correct water fl ow by comparing
unit pressure drop across the heat exchanger
versus the data in Table 12. Heat of rejection
can be calculated and compared to the
specifi cation catalog.
f. Check air temperature drop across the coil when
compressor is operating. Air temperature should
drop between 15°F and 25°F.
g. Turn thermostat to “OFF” position. A hissing
noise indicates proper functioning of the
reversing valve.
6. Operate the heat pump in the heating cycle
immediately after checking cooling cycle operation.
Allow fi ve (5) minutes between tests for pressure to
equalize or cycle the reversing valve to equalize.
a. Turn thermostat to lowest setting and set
thermostat switch to “HEAT” position.
b. Slowly turn thermostat to a higher temperature
until the compressor activates.
c.
Check for warm air delivery at the unit grille within a
few minutes after the unit has begun to operate.
d. Check the temperature of both supply and
discharge water. Refer to Table 11. If temperature
is within range, proceed with test. If temperature
is outside operating range, check heating
refrigerant pressures in Table 13.
e.
Check air temperature rise across the coil when
compressor is operating. Air temperature should rise
between 20°F and 30°F. Heat of extraction
can be calculated and compared to
specifi cation catalog.
f. Check for vibration, noise, and water leaks.
7. If unit fails to operate, perform Troubleshooting
analysis. If the check described fails to reveal the
problem and the unit still does not operate, contact a
trained service technician to ensure proper diagnosis
and repair of the equipment.
8. When testing is complete, set system to maintain
desired comfort level.
9. BE CERTAIN TO FILL OUT AND FORWARD
ALL WARRANTY REGISTRATION PAPERS TO
THE MANUFACTURER.
Note: If performance during any mode appears
abnormal, refer to the troubleshooting section. To
obtain maximum performance the air coil should be
cleaned before start-up. A 10% solution of dishwasher
detergent and water is recommended.
Short test pins together
to enter Test Mode and
speed-up timing and
delays for 20 minutes
Figure 24. Test Mode Pins
CXM Board
WARNING
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